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PARENT MATERIAL TESTING PROCESS

IN PARENT MATERIAL TESTING PROCESS, ACTUAL METALLURGY OF THE PARENT MATERIAL IS IDENTIFIED WITH ITS PROPER COMBINATION OF METALLIC ELEMENTS, INTER-METALLIC COMPOUNDS REQUIRED AS BASE MATERIAL FOR FURTHER PROCESSING.

CRACK CUTTING OR GOUGING PROCESS

LATER, ALL THE UNWANTED / WORN OUT MATERIAL & CRACKS WILL GET REMOVED BY GAUGING/UNDERCUT OR CRACK CUTTING PROCESS.

METAL FILLING / REBUILDING PROCESS

THAN METAL FILLING TAKES PLACE IN WHICH ACTUAL METALLURGY AS APPLICABLE WITH THE PARENT MATERIAL GETS DEPOSITED BY ADVANCE RECTIFIRES WELDING MACHINE, MIG WELDING MACHINE, TRANSFORMER WELDING MACHINE ON THE BASE MATERIAL WITH SUITABLE ELECTRODE, MIG WIRES AND CORE WIRES AS APPLICABLE. METAL FILLING GETS PERFORMED AT A UNIFORM TEMPERATURE WITHOUT EFFECTING THE PARENT BASE MATERIAL.

RE-SHAPING / CUTTING PROCESS AS PER OEM’S STD. MENTIONED PROFILE.

THEREAFTER, RE-SHAPING PROCESS WILL TAKE PLACE. IN THIS PROCESS TEETH CUTTING GET PERFORMED AS SIMILAR CLASSIFICATION OF THE MODULE /PARAMETER WITH SUITABLE CUTTERS ON HOBBING, MILLING AND GEAR SHAPPER  MACHINERY IN ORDER TO HAVE THE O.E.M’S STD. PROFILE.

HARDENING & TEMPERING PROCESS